The ball mill used in Nanshan Mine is MQY2736 ball mill, the diameter (R) of the ball mill is 2.7 m and the length (L) is 3.6 m. The internal liner of th e ball m ill is calculated as 0.1 m, then ...
I too am not an expert in ball mill sizing but from what my general understanding goes, method to calculate Bond's Work Index (WI) takes into consideration a 250% circulating load and ball mill sizing is based on the WI. In other words a 250% circulating load is already factored while calculating the WI.
Two steps are proposed to evaluate the ball mill size for operation in closed circuit with screens: 1. A power-based method is first utilised to determine the required ball mill power consumption to achieve the required product P80. This would give the required ball mill power in closed circuit with cyclones operating at 250% circulating load. 2.
The present work shows a low-complexity iterative algorithm for circulating load calculation in mineral processing closed circuits, thus enabling the construction of …
Digital Solutions to Evaluate Ball Mill Circuit Recirculating Load and Performance Jeremy Hanhiniemi1,2, ... Effect of Circulating Load and Classification Efficiency on Milling Circuit Capacity From Hukki (1979) ... The database provided by Shi on residence time, and his calculation procedure are shown in Figure 3 and Figure 4 respectively.
The original ball load in the mill was 6614 lb. (3000 kg.) and the load at the end of the 694 hr. was 6338 lb. (2874.8 kg.). During this time, 590 lb. (267.6 kg.) of balls less than 3 in. (76.2 mm.) in diameter were discarded from the mill. The screen analysis of the ball charge at the end of the operation is shown in Table 20.
Pulp samples collected around the ball mill or rod mill and hydrocyclones, screen or classifier (classification system) are screened and the cumulative weight …
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and …
The calculations indicate that in order to obtain overload with smaller mills at a constant circulating load, the L/D ratios would have to increase progressively from the initial 1.2/1 value for a 5.5 n diameter …
A problem for solving mass balances in mineral processing plants is the calculation of circulating load in closed circuits. A family of possible methods to the resolution of this calculation is ...
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 …
The effect of circulating load and classification efficiency on the performance of ball mill circuits is compared to the effect on HPGR circuits. The fundamentals of grinding behavior are also ...
A ball mill is operated in closed circuit with sieve bend under steady state conditions as shown in the attached diagram.The % solids in each stream are indicated.The water addition to the sump is 100 cubic metres per hr and to the mill feed is 67cubic metres per hr. Calculate mass flow of solids from screen undersize. The mass flow of solids ...
The circulating loads generated in a typical ball mill cyclone circuit contain a small fraction of bypassed fines. The concept that high circulating loads will result in overgrinding can be refuted by regarding increases in circulating load in the same vein as multistage grinding. That is, for every incremental increase in circulating load of ...
CIRCULATING LOAD: These calculations of the percent circulating load are based on two methods using the: 1) Percent solid or pulp densities around the cyclone (or Percent …
Recognition accuracy of ball mill load based on PSO-SVM classification model achieved as 96.67%. Abstract. ... The details of calculation follow the work of Cai et al. (2019). The following correlation coefficients were obtained: 0.1958 for the underload condition, 0.2251 for the normal load condition, and 0.2077 for the overload state. ...
Return the oversize and new feed to the ball mill. Calculate the number of revolutions to produce a circulating load of 250%. Allow the mill to rotate the required number of times. Repeat steps 7 through 11 until the net grams of sieve undersize produced per mill revolution reaches equilibrium and reverses its direction of increase or …
The amount of products in size of -106 micron during different residence times in ball mill and accompanied circulating load ratios were given in Fig. 5. Based on the values shown in Fig. 5, the CLRs were determined as 0, 8, 70, 150, 270 and 480 % for the residence times of 40, 30, 12, 6, 4 and 2.5 mins,
10. Slide 10 effective factors for circulating load When increasing pumping energy and pump and cyclone maintenance costs are balanced against decreasing grinding energy and media costs, all as circulating load increases, the optimum economic circulating load can be identified, as it was at Kidd Creek (Table ). [4] The circulating …
A standard Bond mill (Fig. 1) was designed to perform the work index tests and determine the energy consumption of various s minerals.The mill has a round internal housing at the corners, has no lifters, and is for dry grinding. The inner diameter and the length are 0.305 m, and the ball load is 19.4% of mill volume (equaling a total weight of …
For a closed circuit ball mill flowsheet as represented in Figure 2, a simplified relationship (Equation 1) for relative capacity at different circulating load and classification efficiencies was ...
A problem for solving mass balances in mineral processing plants is the calculation of circulating load in closed circuits. A family of possible methods for the resolution of these calculations is the iterative method, consisting of a finite loop ... The circuit shown in figure 4 is used as secondary ball mill in AngloAmerican Phosphate ...
The present work shows a low-complexity iterative algorithm for circulating load calculation in mineral processing closed circuits, thus enabling the construction of …
A problem for solving mass balances in mineral processing plants is the calculation of circulating load in closed circuits. A family of possible methods for the resolution of these calculations is the iterative method, consisting of a finite loop where in each iteration the initial solution is refined in order to approach the exact solution. The …
circulating load is very low for a ball mill circuit, causing a very high reduction ratio through the mill in a single pass, the arithmetic average method should be substituted …
The Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to ball milling.This happens after 7–10 grinding cycles, which shows that the procedure is a lengthy and complex one and is therefore susceptible to …
The grinding period cycles are continued until the net grams of sieve undersize produced per mill revolution reaches equilibrium and reverses its direction of increase or decrease. Then the undersize product and circulating load are screen analyzed, and the average of the last three net grams per revolution (Gbp) is the ball …
Obviously, the SAG mill is consuming more and the ball mill less power than was predicted by the empirical method, but the overall total is 99.5% of the predicted total. Examples. The Hemlo gold project …
Ball Mill Performance & Efficiency Formulas. IF YOU WORK IN A CEMENT PLANT AND YOU NEED COURSES AND MANUALS LIKE THIS MANUAL AND BOOKS AND EXCEL SHEETS AND NOTES I SPENT 23 YEARS COLLECTING THEM YOU SHOULD CLICK HERE TO DOWNLOAD THEM NOW ... Circulation load: CL ( C – 1 ) * 100: C:
For a standard ball mill circuit the circulating load is usually 250%, as established by Bond (1962). The classification efficiency depends directly on circulating load (Hukki and Eklund, 1965 ...