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Mine Water Management and Recycling: The Importance of Thickener

The gravel and mining sectors, as well as ecological professionals, employ high-rate thickeners to recover roughly 85 percent of water for reuse. Which Factors Affect the Performance of a Thickener? Key factors for successful thickener control include bed level, bed mass inventory, underflow density, overflow transparency, and …

Thickener Selection Parameters

Table of Contents A bewildering number of continuous thickeners and clarifiers are used in mineral industries and other heavy industries. General types are: Conventional Thickeners Thickeners with Flocculating Feedwells Solids Contactors Tray Thickeners Lamellas Conventional Thickeners with Lamellas High Flow, Fluid Bed …

Recent developments in techniques and methodologies for …

The effectiveness of most gravity thickeners in the mineral processing industry relies upon the ability of a flocculant to aggregate the fine particles within the feed suspension into clusters, commonly called 'flocs'. ... If this was not the case, then the model would be failing to account for all factors affecting full-scale performance.

THICKENER DESIGN, CONTROL AND DEVELOPMENT

thickener (on top of the rotating d onut) ... In mineral processing, dewatering and drying are critical aspects from the technical and economical viewpoints. ... Factors affecting the laboratory ...

7 Factors Affecting Froth Flotation Process

1 Grinding Particle Size. Both large ore particles (larger than 0.1mm) and small ore particles (less than 0.006mm) affect flotation efficiency and mineral recovery.

Sedimentation

R. T. Hukki, G. Diehl, and P. Vanninen, "Principles of Construction and Operation of the Channel and Syphon Thickener," in 7th Int. Mineral Processing Congress, Vol 1, Gordon and Breach, New York, pp. 115–123 (1965). ... "Factors Affecting the Design of Dissolved Air Flotation Systems." J. Water Pollut. Control Fed. Google Scholar

Efficiency of raking in gravity thickeners

A key component of most thickener operations is the motion of a thickened sediment across the floor of the tank to an underflow, usually located centrally. In most conventional thickeners and in many high rate and paste thickeners, this transport is aided by a set of two or four rake arms (see the schematics in Fig. 1, Fig. 3). Each arm ...

Optimising thickener efficiency

Large tanks, known as thickeners, are used to separate fine suspended mineral particles from the process water, producing a stream of clarified water from the top of the thickener overflow and a thick sludge of settled solids (underflow) from the bottom. Flocculants are mixed with the solid-liquid suspension in the entry feedwell of the …

How to Size a Thickener

Knowing how to size a thickener and determine the capacity required to handle a pre-determined tonnage of a certain pulp, by overflowing a clear solution and obtaining the desired pulp density of thickener discharge, depends upon the settling rate of that particular pulp. The settling rate of any pulp is easily determined by simple …

Increasing efficiency of thickener operation in concentrate plant …

A review of the modern characterization techniques for flocs in mineral processing. Miner Eng 2015; 84: 130-44. 15. Aslan N, Shahrivar AA, Abdollahi H. Multiobjective optimization of some process parameters of a lab-scale thickener using grey relational analysis. Sep Purif Technol 2012; 90: 189-95. 16. Wills B. Mineral processing technology.

Efficiency of raking in gravity thickeners

A key component of most thickener operations is the motion of a thickened sediment across the floor of the tank to an underflow, usually located centrally. In most conventional thickeners and in many high rate and paste thickeners, this transport is aided by a set of two or four rake arms (see the schematics in Fig. 1, Fig. 3).

Effect of settling test procedure on sizing thickeners

The Coe–Clevenger and Talmage–Fitch approaches (to be described below) are the most widely used methods of thickener sizing in the mineral processing industry. ... Using turbulent pipe flow to study the factors affecting polymer-bridging flocculation of mineral systems. International Journal of Mineral Processing, 87 (2008), pp. 90-99.

CCD Continuous Counter-Current Decantation Cyanidation Flowsheet

PROCESS FLOWSHEET DESCRIPTION: Continuous counter-current decantation cyanidation flowsheet. ORE TREATED: Gold and silver ores amenable to the cyanidation process and where economics justify plant outlay. ADVANTAGES: By producing the precious metals in bullion form, the highest net return is realized on many …

Thickening

Although it is important for a mineral processing plant to perform periodic laboratory batch tests to determine thickening parameters and in this way adjust …

Thickening of Mineral Processing Products | SpringerLink

In mineral processing plants, thickening is intended to remove the water content of pulp so that the mineral processing products meet the requirements of the other processes. ... The main equipment includes center drive thickener, periphery drive thickener, high-efficiency thickener, deep-cone thickener, and inclined-plate …

How to Optimize Thickeners in Mineral Processing

The first step to optimize the design and operation of thickeners is to understand how they work and what factors affect their performance. Thickeners are classified into two types: conventional ...

Flocculation, dewatering and sedimentation behaviour of …

By further comparing thickeners in Figs. 1 b and 1 c, there are obvious structural differences, which mainly includes gentle floor angles (HiFlo tailing thickener)/steep floor angles (DCT), rake frame, thickener height, thickener diameter, etc.It can be observed that due to the larger height and more complex rake frame of the …

Factors affecting flocculation within gravity thickeners

Semantic Scholar extracted view of "Factors affecting flocculation within gravity thickeners" by P. Fawell et al. ... @inproceedings{Fawell2009FactorsAF, title={Factors affecting flocculation within gravity thickeners}, author={Phillip D. Fawell and Antoinette T. Owen and A. F. Grabsch and Felix Benn and Deanne Labbett and Jean D. Swift}, year ...

Mineral Processing

Mineral processing, mineral beneficiation, or upgradation involves handling three primary types of ROM material, which have been blasted, fragmented, and brought out from an in situ position. These materials can be used directly or by simple or complex processing and even by applying extractive metallurgy like hydrometallurgical or pyrometallurgical …

Settling and Thickening Test Procedure

The choice of Settling and Thickening test method and procedure depends to some extent upon the temperature of the pulp, its flocculating characteristics, the required supernatant clarity, and the equipment available.. The Long Tube Method may be used for all materials which settle without a clearly defined interface. However, where the feed in …

thickeners in mineral processing

Thickeners in mineral processing can be monitored and improved by measuring density in the feed of the system, in the feedwell and in the underflow. Combined with a flow …

(PDF) Understanding the Thickening Process

The thickening process is the primary method of producing high solids slurries for the minerals industry. Thickener outputs can …

Recent developments in techniques and methodologies for improving

A number of key research issues are being explored in a new 3-year AMIRA project involving a team of chemists, process engineers and fluid dynamists. This work is supported by 18 companies, covering a range of mineral processing operations (alumina, base metals, uranium, mineral sands, etc.) plus thickener manufacturers and a …

Thickener Waste Management in Mineral Processing To …

Some of the factors that influence these forces are the liquid density, solid density, particle size and shape, floculation of particles and concentration of solids. Settling …

Enhancing Gravity Thickener Feedwell Design and Operation …

ABSTRACT As the expectations for more consistent and higher density thickened and paste tailings in the minerals industry increase, so do the demands on flocculation performance within gravity thickeners. Low solids feed suspensions are delivered at a high velocity to center feedwells, which not only serve to dissipate the …

Factors That Affecting Shaking Table Gravity Separation

There are many factors affecting the work of the shaking table, among which the main stroke, the number of strokes, the concentration of ore feeding, the amount of ore feeding, the flushing water for the ore body, the lateral slope of the bed surface, and the nature of the ore feeding. (1) Stroke and stroke […]

Mineral Processing

Haldar described mineral processing «as the value-added processing of raw material (run-of-mine ore) to yield marketable intermediate products (e.g. copper concentrate) or finished products (e.g. silica sand) containing more than one valuable minerals and separation of gangue (tailing).»The run-of-mine components consist of the …

(PDF) Dewatering of Copper Flotation Tailings: Effect of …

Aqueous slurries' dewatering using gravity-driven thickeners is an essential unit operation in mineral processing. Thickener feed dilution is often used for enhanced flocculation and sediment ...

Counter Current Decantation Design Formula

The overflow of either thickener W or thickener X may be used for dilution in the agitators without affecting the distribution of values in the system. By using the overflow of X a lower grade of solution is …

Five Factors Affecting Fluorite Ore Beneficiation

In addition, environmental factors such as temperature, pressure, and fluid composition also influence the formation and subsequent distribution of fluorite ore within a specific deposit. Understanding these factors can provide valuable insights into optimizing mineral processing processes to extract high-quality fluorspar from the ore.